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Hat Bodies

Every exceptional custom hat begins with exceptional fur felt. Our collection of premium beaver, beaver blend, and rabbit hat bodies offers hatters the ideal foundation for shaping refined western and custom headwear. Known for their strength, density, and smooth finish, these bodies allow craftsmen to create hats that are both beautiful and built to last.

$284.00

Available in multiple colors & sizes

Crafted for custom hat makers and western hat artisans, this 240g 6X Beaver Fur Felt Hat Body delivers a smooth, durable foundation for shaping premium western hats. The full pounce finish provides a refined, velvety surface that is ready for blocking, shaping, and detailing. Featuring an oversized 13.5 cm brim, this hat body offers enough material to create a full 5" finished brim while allowing flexibility for custom trims and shaping styles. The 6X beaver fur blend offers excellent structure, workability, and a clean finish prized by professional hat makers. Features Premium 6X Beaver fur felt 240g weight for structure and versatility Full pounce finish for a smooth, refined feel Oversized 13.5 cm brim Can yield up to a 5"...
$382.00

Available in multiple colors & sizes

Plycord shown in photos is not included. Our 50X Beaver Blend Fur Felt Hat Body is crafted for professional hatters and custom hat makers seeking exceptional quality and consistency. Designed in a western weight at 240 grams, this premium fur felt hat body features a full pounce finish with an incredibly smooth hand feel and excellent workability. Select qualifying dark colors are available with a Special Pounce 1200 finish for an even finer surface and superior finishing results. Specifications:• 50X Beaver Blend Fur Felt Hat Body• Western Weight – 240g• Full Pounce Finish• Special Pounce 1200 available on qualifying dark colors• Stiffness Rating: Brim 6.0 / Crown 5.0• C Crown Height: Approximately 5.5 inches• Brim Width: 5.118 inches (13 cm)...
$555.00

Available in multiple colors & sizes

Built for premium western hat making, this 100% Beaver Fur Felt Hat Body delivers exceptional durability, structure, and shaping performance in a true western weight felt. At 240g, it offers the body and stiffness preferred by professional hat makers crafting traditional cowboy and western styles. Available in both full pounce and half pounce finishes, the felt features a smooth, refined surface that is ready for blocking, shaping, sanding, and custom finishing work. The western cowboy stiffness level provides excellent structure while still allowing for precise shaping and crease definition. The open C-crown measures approximately 5.5" tall, giving makers ample height for custom western crown shaping. A generous 13 cm (5.118") brim allows flexibility for cutting and finishing a variety of...
$209.00

Available in multiple colors & sizes

Crafted from 100% Nutria fur felt (also known as Coypu), this premium western-weight hat body features a fine polished finish and moderate western stiffness for excellent shaping and durability. Designed for professional hatters and custom hat makers, it includes 12 cm brims and is available in Black and Plum Wine. Specifications:• 100% Nutria Fur Felt Hat Body• Fine Polished Finish• Moderate Western Stiffness• 12 cm Brim Width• Available Colors: Black and Plum Wine Ideal for custom western hats, hat restoration, and professional hat making.
$411.00

Available in multiple colors & sizes

This 100X Beaver Dress Weight Hat Body is designed for makers who value a lightweight, vintage-inspired feel with exceptional softness and workability. At just 95 grams, this felt delivers a refined hand feel with minimal stiffness, making it ideal for elegant dress hats, artistic designs, and relaxed vintage silhouettes. The soft structure allows for easy blocking and shaping while maintaining the premium quality and durability expected from fine beaver felt. Its lightweight construction is especially suited for hats that emphasize flow, drape, and subtle form rather than rigid structure. Specs Weight: 95 grams C Crown: Average height 5.5" (13.97 cm) Brim: Average 3.5" (9 cm) Stiffness: Minimal (brim & crown) Hand feel: Soft, vintage-like finish Available in a range of...
$570.00

Available in multiple colors & sizes

Crafted from premium 100% Beaver fur felt, this lightweight 160g western dress weight hat body offers the perfect balance of structure, refinement, and versatility for modern hat making. Designed with a western stiffness level and lighter hand feel, it is ideal for western crossover, fashion western, and boho-inspired styles. The 12 cm brim (4.724") provides an excellent foundation for flat brims, pencil curls, and custom edge work, while the lightweight dress weight felt allows for cleaner shaping and a more refined finished profile. This capeline is especially well suited for makers creating contemporary western silhouettes with elevated detail and comfort. Whether you are building classic western styles or modern fashion-forward designs, this premium beaver felt delivers exceptional workability, durability, and...
$159.00

Available in multiple colors & sizes

Our 100X Rabbit Fur Felt Hat Body is crafted in a lightweight 120g dress weight and inspired by the vintage fur felt hats of decades past. Featuring a Special Pounce 600 finish, this premium hat body offers an exceptionally soft hand feel with minimal stiffness, making it ideal for dress hats, vintage-inspired designs, and custom hat making. Developed with the character and feel of antique felt hats in mind, this fur felt hat body provides excellent workability while maintaining a refined finish suitable for professional hatters and artisans. Specifications:• 100X Rabbit Fur Felt Hat Body• Dress Weight – 120g• Special Pounce 600 Finish• Minimal Stiffness• Vintage-Inspired Hand Feel• Brim Width: 3.5 inches (9 cm)• C Crown Height: Approximately 5.5 inches...
$273.00

Available in multiple colors & sizes

Crafted from a highest-grade 20X beaver blend, this western weight felt delivers a refined balance of structure, durability, and workability for professional hat makers. Finished with a full pounce surface treatment for a smooth, consistent hand feel, this body is designed to block cleanly while maintaining excellent shape retention. Specifications: Western Weight: 190g Brim Stiffness: Level 5 (structured hold) Crown Stiffness: Level 4 (balanced shaping flexibility) Brim Width: 12.5 cm / 4.92 in Crown Height (C Crown): approx. 5.5 in average tallness Ideal for custom western builds requiring a reliable, high-quality foundation with consistent forming performance. Note: For bulk preorders or business supply orders, please contact us directly.
$325.00

Available in multiple colors & sizes

Crafted from a 20X beaver blend (20% beaver / rabbit fur), this western weight felt offers a strong balance of durability, structure, and refined hand feel for professional hat makers. Finished with a full pounce surface treatment, this body provides a smooth, consistent texture that blocks cleanly and holds detail exceptionally well. The CX Crown features a classic Old West profile with a tall, commanding silhouette designed for traditional western builds. Specifications: Material: 20X Beaver Blend (20% Beaver / Rabbit Fur) Weight: 270g Western Weight Finish: Full Pounce Crown: CX Crown (Old West profile) Height: approx. 7 in / 17.5 cm Brim: approx. 5.9 in / 15 cm Ideal for hat makers seeking a bold western crown shape with premium...
$253.00

Available in multiple colors & sizes

100% Rabbit Western Weight Hat Body Our 100% Rabbit felt hat bodies are produced at 250g Western weight with a carded finish, commonly known in the industry as Shag, Shagged, Shaggy, or Grizzley. Designed for durability and workability, they are capable of forming crowns up to 6 inches tall. Each body is produced with a 13.5 cm (5.31") brim, which can easily be trimmed to a clean 5" brim (12.7 cm). This collection launches with nine colors, with additional colors coming soon. Bulk Orders: Contact us directly for pricing.Hat Shops: Pre-orders available for felt qualities from 4X–100X Beaver, as well as 1000X Beaver & Mink. Minimums apply. Average turnaround time: 8–10 weeks.

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